Happy Accidents #059 - Bubble Wrap

A cast away product finds new life

In the world of innovation, some of the most ingenious ideas emerge from unexpected places.

This week, we delve into the delightful story of Bubble Wrap, a ubiquitous packaging material that took an unforeseen path from a failed experiment to becoming a shipping essential.

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Let's dig in, shall we?

SETTING THE STAGE

This is the part of every Happy Accident story where we see every successful outcome starts with the person putting themselves in a favorable position. They work hard, they try new things, they meet new people. They're not just sitting around 'hoping' to be successful some day.

The year is 1957, and engineers Marc Chavannes and Al Fielding are on a quest for an unconventional idea.

Their vision involves creating a three-dimensional plastic wallpaper, an avant-garde concept that combines functionality with visual appeal.

The plan: seal two shower curtains together, trapping small bubbles within, to craft a textured and intriguing wall covering.

Despite the creative spark, the textured wallpaper idea flops in the market. The innovative wall covering fails to capture the public's imagination, leaving Chavannes and Fielding with a clever yet seemingly useless creation.

Undeterred, they pivot, seeking a practical application for their bubble-filled invention.

(check out this short video that shows how Bubble Wrap is made 👇)

THE HAPPY ACCIDENT

This is the part of every success story where there's a chance encounter, a serendipitous moment, an unintentional discovery (or Happy Accident) that paves the way for the next steps. In some cases, a Happy Accident can even be disguised as something bad in the moment.

The turning point arrives when IBM enters the scene.

In a stroke of serendipity, the multinational technology giant adopts Bubble Wrap as a protective packaging material for their delicate IBM 1401 computers during transit.

The air-filled bubbles prove to be a revelation, offering unparalleled cushioning and safeguarding electronic components from potential damage.

CAPITALIZING

Just like Happy Accidents don't just fall into your lap (you need to set the stage first), they also don't turn into anything if you don't recognize them and take action. This is the part of every success story where we see people capitalizing on their Happy Accident.

IBM's decision transformed Bubble Wrap from a quirky experiment into a game-changing packaging solution.

Its success in shielding valuable electronics spread like wildfire, and soon, industries worldwide embraced Bubble Wrap as the go-to choice for protecting fragile items during shipment.

The material's lightweight nature, cost-effectiveness, and shock-absorbing capabilities contribute to its widespread adoption.

And now? You can’t go a week without receiving something shipped in the mail that’s been safely secured in bubble wrap.

(plus, it’s fun the pop the bubble 😉)

TOO LONG; DIDN’T READ (TL;DR)

Bubble Wrap, born from a failed experiment, found its true calling as a protective packaging material.

From a quirky notion of textured wallpaper to an indispensable tool for safeguarding fragile items, its journey exemplifies the magic that can happen when innovation meets adaptability.

Some fun facts:

  • Bubble Wrap Appreciation Day is celebrated on the last Monday of January, acknowledging its unique role in packaging.

  • A survey conducted by Sealed Air found that one minute spent popping Bubble Wrap relieves as much stress as a 33-minute massage.

  • In the year 2000, Sealed Air dropped an 815 pound pumpkin onto a bubble wrap landing pad. The pumpkin survived the 35-foot fall completely intact—for a few seconds, anyway. “The pumpkin survived the drop,” said then-CEO William Hickey. “The problem is that it bounced.”

  • In December 2015, security officials were called to the Kirtland Air Force base in Albuquerque, New Mexico, after reports of gunshots were heard. High-powered weapons and Humvees were assembled before officials determined that the “threat” had been someone on base popping Bubble Wrap.

The lessons here:

  1. Adaptability is Key: Bubble Wrap's journey underscores the importance of adapting to unforeseen circumstances. Its inventors transformed failure into success by pivoting to a different application.

  2. Innovation in Unlikely Places: Great ideas can emerge from unexpected places. The most successful inventions often arise when individuals are open to exploring diverse possibilities.

  3. Market Needs Drive Innovation: Bubble Wrap's success was not preordained; it was driven by its ability to fulfill a crucial need in the market—protecting delicate items during transit.

Hey, Dennis Geelen here. Author of the Happy Accidents newsletter.

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